Shaping Ideas into Products
By closely collaborating with industry specialists, we provide our clients with specific and immediate assistance at every stage of pre-production. This includes a range of essential services that precede the physical realization of the product, such as the technical definition of the product, the selection of the most appropriate plastic materials, and the design and construction of molds.
We coordinate all phases of the process, which include:
- 3D Model Creation: From conceptualization to detailed modeling.
- Render Creation: To visualize the finished product before production.
- Rapid Prototyping: To test and verify the functionality of the design.
- MoldFlow Analysis: To optimize the injection process and ensure the quality of the final product.
- Pilot Mold Construction: Essential for initial productions and design validation.
- Engineering of Components and Processes: Ensuring that each element is designed to maximize efficiency and quality.
This careful management of every phase allows us to transform our clients' ideas into real products, ready for the market.
Creation of a New Mold
Process Phases:
- Customer Request: Detailed analysis of the client's specifications and requirements for the new mold.
- Design Planning: Development of a detailed plan for the mold design, including timelines and resources.
- Mold Design and Fabrication: Creation of the technical design and manufacturing of the mold, with attention to detail to ensure precision and durability.
- Definition of Production Methods: Establishing guidelines for the production process, optimizing efficiency and reducing waste.
- Selection of the Most Suitable Plastic Material: Choosing the most appropriate polymer based on the characteristics required by the final product.
- Quality Control Definition: Implementation of a quality control plan to monitor and ensure product excellence.
- Possible Definition of Post-Molding Finishing Processes: Identification of any necessary post-molding operations to enhance product quality.
- Verification and Validation of the Finished Product: Final testing of the product to ensure it meets the requested specifications and satisfies quality standards.
Selection of Plastic Material
Importance of Material Selection:
- Efficient Production: Ensuring a smooth and uninterrupted manufacturing process.
- Functional Characteristics: Making sure the final product meets all required technical and functional specifications for its intended use.
Benefits of Proper Selection:
- Quality Assurance: A final product that reflects high-quality standards.
- Customer Satisfaction: Ensuring the final product meets or exceeds customer expectations.
We utilize only high-quality plastic materials provided by primary partners recognized for their reliability.
This commitment to material selection not only guarantees the quality of the final product but also ensures safety and customer satisfaction.